Rolling garage doors: selection and installation

For any car owner, the garage is a sacred place.
It is designed to protect an important attribute of a successful life and comfort - a car - from harmful natural factors and the plans of attackers. In addition, other important and necessary tools for construction, attributes for hunting and fishing, and expensive auto parts are stored in the garage. For this reason, garage doors must be selected with the utmost care to ensure a high degree of security for the garage and peace of mind for the owner. Many car owners prefer garage doors to roller shutters, which today are an excellent means of protection. By purchasing this modern lifting system for a reasonable price, you will receive not only reliable protection, but also one that has an aesthetic appearance, is easy to use, and has a long service life. The stimulating factor is that such structures can be installed in an opening of any size and type. Installation time is also not limited; this can be done both in the warm season and in winter.

Although roller shutters are a little more expensive than other types of gates, they are the best option for a garage due to their practicality and functionality.

Features of roller shutters.

Modern lifting systems have many advantages over other types of garage doors.

High degree of protection

They will protect the car and other valuables stored in the garage from robbers, as well as from the harmful effects of natural factors. They provide maximum safety, while the garage façade acquires a stylish appearance. The strength of the system is achieved by using high quality materials and the use of modern, cutting-edge fabric production technologies.

Heat and cold are not scary.

A room equipped with roller shutters will maintain a comfortable temperature both on a hot summer day and in the most severe frost in winter. The system will perfectly protect the contents of the garage from destructive sunlight, as well as from snow, moisture, and dust. The slats, in combination with a special insulation, will protect the room from freezing. This will make it easy to start the car even at particularly low temperatures.

Economical to operate.

The use of such structures will allow you to significantly save on heating and air conditioning. A special design of lamellas for door leaves helps create a fairly comfortable temperature in both summer and winter. This feature makes it possible not to use heating devices in cold weather and air conditioning in hot summers. Don’t forget also that reliable garage protection reduces the cost of CASCO insurance.

Noise protection.

Roller shutters are thin. Despite this, they are able to provide reliable protection against dust and noise. Excellent suppression of external noise. Installation features (use of reliable seals) also ensure the absence of drafts.

Protection from the curiosity of others.

Roller shutters hide everything that happens in the garage from prying eyes. This is true in cases where the gate faces the street and is not protected by any fence. You can feel completely safe when using them; they provide maximum privacy.

Comfortable operation.

If we compare roller shutters with conventional swing gates, the latter will lose out. To open the lifting system, just press one button. The gate will open automatically. Even if the roller shutters are not equipped with automation, it will take much less physical effort to open them manually. The power equipment supplied with the system has maximum strength and a long service life.

Space saving.

To install shutters, you will not need to additionally prepare the surrounding area, as when using swing or sliding gates. They require a minimum of space; the box is installed on the garage wall above the opening. This plays a role in using such systems in winter; additional snow clearing is not required.

Stylish appearance.

Modern lifting structures can be chosen taking into account your wishes in color and design. They fit perfectly into the overall design, look stylish and beautiful.

Long service life.

The materials from which roller shutters are produced today are of high quality. They are durable, resistant to mechanical stress, and have a coating that is resistant to moisture and ultraviolet rays. The mechanisms are reliable, serve for a long time and trouble-free.

Among the few disadvantages are:

• Roller shutters still let air in from the street. Therefore, they are not installed in insulated rooms that require maintaining a certain temperature.
• Sometimes in winter it happens that snow gets between the slats, making it difficult to lift them. A simple tap on the canvas to free them from snow will help prevent this. For protection, you can install a special canopy over the roller shutters.

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Rolling roller gates, roller shutters, large-sized roller shutters.

Rolling gates are large-sized roller shutters, often made of a special foam-filled profile with a width of 55 to 77 mm AG77, AR55 , etc. These foam-filled profiles have excellent performance characteristics: low thermal conductivity, high strength and low weight. Rolling from other types of gates in that the door leaf is wound onto a shaft (into a roll).

This category also includes large roller shutters, large roller grilles for large shop windows and sections in shopping centers, and industrial roller gates. Large roller shutters with very heavy fabric require the use of special components.

The roller door leaf is assembled from aluminum roller slats. It is wound into a roll onto a shaft, which, as a rule, is located inside a protective box.

The main material for the manufacture of roller shutters is aluminum. It ensures high resistance of the structure to corrosion, exposure to precipitation, temperature changes, guarantees strength, reliability and environmental friendliness of the structure. The paint coating of aluminum profiles is highly resistant to solar radiation and abrasion.

Roller shutters are made from profiles up to 7 m long, which allows you to economically close large areas (up to 26.85 m2). They reliably protect the opening and can withstand strong impacts.

For ease of use, viewing profiles with a special transparent polycarbonate insert can be installed in roller gates. This allows for partial visibility and illumination of the room. Additional ventilation is achieved thanks to a special ventilation profile.

Rolling gates are ideal for properties where the entrance to the garage occupies a small area or the entrance to the garage is organized directly from the sidewalk. Due to their compactness, roller shutters are also an optimal solution for rooms with low ceilings.

The scope of application of roller shutters can be much wider and is not limited only to garage doors. For example, you can close the veranda, divide storage areas, etc. Experience in operating these products has shown their high reliability and excellent consumer qualities!

The designs of roller gates can also use several types of profiles made of aluminum with polyurethane foam filling or extruded (solid drawn aluminum), depending on the size of the opening to be closed, the required strength and economic requirements.

Rolling roller profiles. The profiles are made of high-quality aluminum tape with a two-layer paint coating, which is highly wear-resistant. Thanks to the foam filling, the profiles have heat and sound insulation characteristics. Roller rolling profiles can be with or without perforation. Perforated profiles have narrow holes along the top locking part. Diffused light penetrating through the holes creates a pleasant twilight.

Extruded profiles for roller shutter systems are made from aluminum poles using pressing technology through die dies. Roller shutters made from these profiles are characterized by increased resistance to burglary due to the large wall thickness and the presence of a transverse stiffener.

Standard colors – white, gray, brown, beige, metallic. There are also additional colors that the profile is painted in during production. End profiles, guide rails and side covers can also be painted in the specified colors. A wide range of colors of profiles and components for roller shutter systems provides a variety of options for combining roller shutters with the building facade. Depending on the color, roller shutters can blend into the facade or, conversely, serve as a bright element, creating original and individual solutions.

Certified burglary protection

The existing certification system defines eight classes of burglary resistance P1 - P8. The class is assigned to a roller shutter system in accordance with the level of its protective properties. To determine it, the protective structure is tested with static and shock loads, and then they try to break it using various tools.

ALUTECH roller shutter systems are represented by a wide range of profiles certified for burglary resistance classes from P1 to P5 in accordance with GOST R 52502-2012, GOST R 52503-2005, STB 51.2.03-2000.

Roller shutters made from extruded profiles AER44/S, AER55m/S and AER55/S, when used together with reinforced tires GR60x21/S and GR75x27/S, are certified for burglary resistance classes P3 and P4.

Anti-burglary roller shutter systems made from the AER55/SCR profile are certified to the P5 burglary resistance class. When developing this system, a number of unique technical solutions were used, thanks to which it complies with the requirements of regulatory documentation regarding the protection of window openings at facilities with increased safety requirements.

Accessories for rolling gates and grilles.

• SIDE COVER SF 360/S steel, assembled with carriage. For roller shutter systems with a large mass of roller shutter fabric. The SF 360/S side cover and BRC console feature a new universal carriage. The design of the carriage supported by four bearing rollers ensures smooth and safe movement along the guides and reduces bending loads on the suspension elements, which significantly increases the service life of the roller shutter.
• CONSOLE BRC galvanized, complete with carriage. For roller shutters with a large mass of roller shutters. Used for boxless installation. The robust yet compact design of the BRC provides a reliable suspension system for roller shutter and grille systems weighing up to 180 kg.
• INERTIA BRAKE Max. rotation speed - no more than 22 rpm Guarantees a protection system that prevents the roller shutter from falling in emergency situations (for example, a power outage, etc.); Provides blocking of the drive shaft during sudden movement of the roller shutter; Performs the functions of a bearing. Used as a shaft support for heavy roller shutter systems.
• CALIPER WITH BEARING SBB32 Galvanized, complete with retaining ring. For use as a shaft support for roller shutters with a roller shutter weight over 50 kg. The spherical double-row ball bearing is closed on both sides with protective rubber washers and filled with grease, which does not require additional maintenance throughout the entire life of the roller shutter. The use of a bearing of this design increases the service life of the roller shutter with significant shaft deflections.
• OCTOGONAL SHAFT 102 mm for heavy roller shutters, galvanized Higher permissible load (1.3 times) while maintaining the permissible design deflection of a 6 m long shaft compared to competitive aluminum analogues; Less permanent deformation of the shaft when a load is applied compared to aluminum analogues. Weight 1 linear m - 6.44 kg The maximum permissible weight of the roller shutter when installing a 102 x 2.5 shaft with a length of 6 m is 170 kg, and with a length of 7 m - 135 kg. Distinctive advantages of the 102 x 2.5 shaft:

Roller shutter and grille control

Various mechanisms can be used for control: both an electric drive and a manual, combined drive. For safe and reliable operation, several types of automatic control are used. Electric drives vary in power. A number of drives are equipped with an emergency manual lifting device in the event of a power failure (combined drive). Automatic control allows you to control the gate at the touch of a button.

It is also possible to use a spring and an electric drive together in the gate design to reduce cost.

With a large weight of the structure, this solution will allow the use of an electric drive of lower power and cost.

In conditions of frequent power outages, it is possible to manually operate the gate. We also recommend equipping the power supply circuit of the electric motor with an uninterruptible power supply unit, used, for example, in computer equipment. The power of the unit turns out to be quite enough to control the electric motor for several hours.

The system for suspending the web to the shaft ensures lifting is blocked when closed and does not require any additional locks.

Electric drives can be controlled using switches, remote control, group control of various degrees of complexity, which ensures the greatest comfort during operation.

MAIN STRUCTURAL ELEMENTS OF ROLLER GATES

The roller door leaf is one of the main elements of the gate, which determines the functional characteristics of the entire structure. Depending on the size of the garage opening and the required wind resistance class, the canvas is made from roller-rolled profiles with soft or hard foam filler.

Guide rails ensure the movement of the roller shutter leaf as it is wound onto the shaft. During installation, standard or reinforced tires of four sizes can be used. The guides have different indicators for the blade entering the tire and make it possible to install special side locks with wind grips on the blade.

Protective boxes and side covers are selected depending on the exterior of the building and the requirements for structural rigidity. For rolling gates, 45-degree rollforming frames are offered in various standard sizes - from 250 to 405 mm. Sometimes when installing roller gates indoors, installation is carried out on consoles without a frame. To increase the service life of the gate, it is recommended to install movable carriages, which reduce bending loads on the suspension elements and ensure smooth movement of the door leaf.

INSTALLATION AND MOUNTING

Reliable operation of the gate throughout its entire service life largely depends on proper installation. To install the gate, preliminary preparation of the opening is required, after which the opening must meet the following requirements: Have a rectangular shape and leveled slopes. If the opening has rounded corners, is made in the shape of an arch, etc., installation of the gate is possible, but only with the frame inward;

The frame of the opening must have a flat, smooth surface without sagging plaster and cracks; When installing gates with partial overlap of the opening, it is necessary to foresee and prepare in advance a niche in which the frame and gate mechanism will be mounted;

The space for installing the gate must be free of building structures, heating and ventilation pipelines, etc. Various installation options for roller gates are possible: installation in an opening, installation on the external or internal surface of the walls, with or without a protective box (on special consoles). The parameters that should be taken into account when taking measurements and preparing the opening are shown in the figure.

Installation with protective box

Built-in installation. The box is located inside the opening (in the opening). With this installation there will be no protruding elements of the roller gates on the facade. However, with this installation scheme, part of the opening is blocked by a box, reducing its height. Overlay installation. The roller door frame is installed on the wall of the building above the garage opening. This installation ensures maximum use of the opening height.

Combined installation with the frame facing outwards involves the location of the roller shutter gate frame in the niche of the opening. This type of installation combines the advantages of surface-mounted and built-in installation - maximum use of the opening and the absence of protruding elements of the roller shutter structure.

Combined installation with the box inside. The box is located in the niche of the opening with the front part inward. With this installation, the lowered roller gates merge with the facade, as they are on the same level with it. The integrity of the architectural solution will be emphasized by roller shutters, the color of which will be as close as possible to the color of the facade.

Box-free installation on the console.

In this case, the suspension system is mounted on special mounting consoles. It is important to remember that frameless installation is only suitable if roller shutters are installed indoors.

Regardless of the type of installation, the roller shutter mechanism can be additionally equipped with special movable carriages, which ensure smooth running of the roller shutter curtain, quiet operation and long service life.

When installing movable carriages, the bending loads on the suspension elements are also reduced, which significantly increases the service life of roller shutters.

If you have any questions regarding the manufacture and installation of roller gates or large-sized roller shutters in Ramenskoye, Moscow region, please contact our specialists.

How to install roller shutters for a garage.

Roller shutter doors for garages have relatively recently entered our lives, initially gaining popularity and love in the USA and Europe. Their name is formed from two bases: “roll” and “shutters” and characterizes the main feature of this type of protection for the entrance to the garage. Roller shutters are one of the modern lifting systems. They are easily rolled up and can be hidden in a special box located above the entrance.

Roller shutters include several important components:

1. Lamellas are narrow and long profiles that, when connected, create a flexible door leaf.
2. Hinges , which perform the function of fastening the lamellas to each other.
3. Guide rails along which the web moves. They can be different, their characteristics depend on the requirements in each specific case.
4. Fixing components.
5. Box , located on the inside or outside. It provides protection for the canvas from adverse external influences. There are different modifications, you should take this into account when choosing.
6. Perimeter seals.
7. Control drive . Can be manual, mechanical and automatic. The cost of roller shutters directly depends on its type.
8. The octogonal shaft is the base to which the canvas is attached. During operation, it rotates, and the door leaf is wound around it, opening.

Prices for external roller shutters for windows

The cost of roller shutters for windows consists of their functionality, the material used and the availability of additional options.
We offer to buy only those roller shutters that are of high quality and are characterized by optimal maintenance costs. Prices for roller shutters for windows are quite comparable to the cost of grilles: from 3,100 rubles. But they guarantee life safety in emergency situations.

Roller shutter cost calculation table

1. The calculation was made for a 45 mm profile filled with hard foam.
2. The price does not include the cost of locks or latches.
3. The dimensions of the product are indicated.

The prices in the table are indicated in case of purchasing the product without measurement, installation and delivery. We work with leading companies - suppliers of materials - Alutech and DoorHan, so we can choose the best option for you based on your wishes.

Popular ALUTECH foam-filled roller shutter profiles

AR/39(N) Wind. district 1a: B = 2.27 m S = 6.81 sq.m. Wind. district 1 B = 2.12 m S = 6.36 sq.m. Wind. district 2 B = 2.005 m S = 6.02 sq.m. Wind. district 3 B = 1.84 m S = 5.52 sq.m.

AR/40(N) Wind. district 1a: B = 3.2 m S = 9.5 sq.m. Wind. district 1 B = 2.7 m S = 8.0 sq.m. Wind. district 2 B = 2.4 m S = 7.2 sq.m. Wind. district 3 B = 2.3 m S = 6.8 sq.m.

ARH/40(N) With hard foam filler Wind. district 1a: B = 3.3 m S = 10.3 sq.m. Wind. district 1 B = 2.9 m S = 8.7 sq.m. Wind. district 2 B = 2.6 m S = 7.9 sq.m. Wind. district 3 B = 2.4 m S = 7.4 sq.m.

PD/55m(N) Wind. district 1a: B = 3.13 m S = 7.82 sq.m. Wind. district 1 B = 2.86 m S = 7.15 sq.m. Wind. district 2 B = 2.63 m S = 6.57 sq.m. Wind. district 3 B = 2.40 m S = 6.0 sq.m.

Popular ALUTEСH extruded roller shutter profiles

AER42 B max = 2.5 m S max = 6.0 sq.m.

AER44m/SB max = 2.9 m S max = 7.5 sq.m.

AER44/S Wind. district 1a: B = 3.3 m S = 9.8 sq.m. Wind. district 1 B = 2.9 m S = 8.6 sq.m. Wind. district 2 B = 2.7 m S = 8.0 sq.m. Wind. district 3 B = 2.5 m S = 7.5 sq.m.

AER55m/S Wind. district 1a: B = 4.7 m S = 14.0 sq.m. Wind. district 1 B = 4.1 m S = 12.2 sq.m. Wind. district 2 B = 3.7 m S = 11.0 sq.m. Wind. district 3 B = 3.3 m S = 9.9 sq.m.

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Materials used in production.

The slats are made of steel and aluminum. These materials are optimal for garage lift systems due to their strength and reliability.

Steel. The cost of such roller shutters will amount to a tidy sum, but no intruders will disturb the owner’s peaceful sleep. Those who can afford to overpay even more order roller shutters made of armored steel. This is an excellent business card for the owner and the highest degree of protection.

Aluminum. A softer and lighter material, but only slightly inferior in reliability to steel. This type has more affordable prices, so more people can afford aluminum roller shutters. Besides the fact that aluminum is more affordable, it has some other advantages. It is resistant to moisture and is not susceptible to rust. Due to the light weight of the metal, all mechanisms are subject to minimal load, so they last a long time without repair or replacement. The service life of aluminum door leaves reaches 20 years. Installation of aluminum systems is fast.

Types of slats used.

In the production of roller shutters, two types of lamellas are used, which differ in the production method: roller-rolled and extruded. Both of them have features in operation.

1. An extruded profile is produced using a method in which lamellas are extruded from a matrix. This method makes it possible to make parts equipped with stiffening ribs inside, which make them especially resistant to mechanical stress. This type of slats is used on objects that require a high degree of protection, as well as in areas with strong winds.
2. Roller rolling profile - the second type of profile for lamellas is made from aluminum strips. It is made using insulation. In addition to protective, it can perform heat-insulating and sound-absorbing functions.

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Methods for installing roller shutters.

Today, roller shutters are installed in several ways:

• external invoice;
• internal invoice;
• built-in with installation of a box outside and inside;
• combined method with installing the box outside or inside.

The method using a protective box involves installing a special design that will protect the mechanism and door leaf from external factors (weather conditions and mechanical influences). The box can be mounted outside or inside the garage. This method is quite common and easy to install.

The option of mounting roller shutters without a frame is perfect if there is free space above the opening inside the garage. In this case, an opening/closing mechanism is installed there. In this case, the mechanism is maximally protected from external mechanical influences. In the garage, the boxless fastening method is most often used.

What to pay attention to

When choosing a door, you need to consider the weight that the garage walls can support. It all depends on the material from which the walls are made. If you used popular aerated concrete or similar fragile building materials, then excess weight is contraindicated. Heavy leaves will destroy the walls around the gate frame. In such a situation, roller, sectional or sliding gates are suitable. If you nevertheless decide to install a gate of another type, you will have to calculate how much weight the garage walls will support and choose a gate taking this value into account.

In brick and reinforced concrete premises this does not matter, so the owners of such garages have no restrictions on the choice of gates.

How to choose an installation method.

The lifting system is quite difficult to install. For this reason, installation by specialists experienced in this field is recommended. During measurements and subsequent calculations, even small errors are unacceptable. All parameters must be maintained with high accuracy; flaws can lead to operational problems and even breakdown.

Garage roller shutters are installed taking into account the specific features of the property and the customer’s wishes regarding price and functionality. Namely:

• required degree of protection of the object;
• Is uninterrupted power supply possible?
• specific features of use;
• door leaf area;
• opening height;
• the presence of free space above the opening;
• other design features of the facility.

We will calculate the cost of roller shutters according to your dimensions within 3 minutes (weekdays (Mon-Fri 9:00-18:00). Just call the number: 20-20-30

WHITE GATE company is an official certified dealer of DoorHan, Alutech in Tambov, which allows us to guarantee minimum terms and prices. We are happy to provide increased % discounts to regular customers, construction crews, and our partners.

You can find out the price and buy a roller shutter by contacting our managers by phone in Tambov: (4752) 20-20-30

Work examples:

Installation of roller gates in Rasskazovo at the entrance to the territory, 77 foam-filled profile, electric drive control with emergency opening, control unit, remote control.

Roller gates in a suburban forest. 58 extruded profile, electric drive with emergency, remote control.

Roller gates for the garage in the village of Raduzhny. 77 foam-filled profile, electric drive with emergency opening, automatic locks, control unit, remote control.

Roller gates for the garage in the village of Krasnenkaya. 45 extruded profile, automatic locks, surface mounting, control unit, remote control.

Roller gates for garages in Tambov. Installation from the inside, 58 extruded profile, control unit, remote control, electric drive with emergency opening.

Roller gates for the garage in Morshansk. 58 extruded, electric drive with emergency opening from the inside, control unit, remote control.

Roller gates for the garage in the village of Severny. 58 extruded profile, electric drive with emergency, control unit, remote control.

Roller gate to the garage. Sloboda village. 58 extruded profile, electric drive with emergency opening from the inside, control unit, remote control.

Installation of roller shutters for a garage in the village of Laski. 77 foam-filled profile, control-electric drive with emergency, with remote control. Bordeaux color

Installation of ALUTECH roller shutters from profile AG77. Color brown (RAL 8014). Manual control (PIM). Installation in the village of Donskoye.

ALUTECH roller shutters made of 77 foam-filled profile. Color brown (RAL8017). Automatic control with emergency opening. Installation in Solnechny microdistrict

Rolling gates with DoorHan internal drive made of steel 117 mm profile (RHS117) (right) and steel 75 mm profile (RHS75) (left), emergency opening, control from a remote control. The structures come without protective boxes. The shafts will subsequently be protected by an advertising sign.

Roller shutter with electric drive from the DoorHan RH77M profile for a garage opening 2500x2300 mm, emergency control (in case of lack of electricity, you can raise the temporary one), by remote control. Installation from inside

You can find more of our work in our VKontakte or Instagram group

Control system.

Roller shutter doors for garages have a device that will constantly raise and lower them. How this will happen depends on which management method the owner chooses. During operation of the lifting system, three types of control can be used:

1. Manual.
2. Mechanical.
3. Auto.

The manual method involves the use of physical force. Knob, belt, cord are the types of drives used in this group of shutters. The door leaf is opened/closed using a handle or cable. Inexpensive, but physically demanding method.

The mechanical method is reliable and simple; the movement of the shutters occurs as a result of one movement of the hand due to the presence of a spring that compensates for the weight of the canvas.

The automatic method involves installing an electric motor and other necessary components. Opens and closes via remote control. A comfortable, but more expensive way to control roller shutters. Allows the owner to open the garage without leaving the car by pressing one button. Although this method is chosen by more and more car owners every year, it has a safety drawback.

There are automatic devices that can be programmed to open and close your garage at specific times.

High-speed roller doors

High-speed roller doors mean free movement. The fast operation of these gates makes it possible to move without wasting time. The operating speed of high-speed rolling doors is 2.5 m/s, which is 15 times higher than the speed of sectional doors. Work intensity 80%, limit 1,500,000 “lowering-raising” cycles.

High-speed roller doors save energy. The operation of these gates eliminates the formation of drafts, providing comfortable conditions. Significantly reduces the time for opening and closing the room, reducing the operation of climate control equipment and heating costs.

High-speed roller doors mean reliability. The elastic speed belt is made of reinforced polyvinyl chloride, the vertical guides are made of extruded polyethylene. The absence of solid components of the fabric eliminates the possibility of harm caused by mechanical actions from transport. The plastic lower part will not cause damage to people and equipment.

High-speed roller doors are self-healing. The speed of movement of such gates implies a collision of equipment with the gate cloak. Self-healing function: the elastic raincoat returns to its original position without assistance after the next full cycle of “lowering and raising”.